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Brainchild RS-C Signal Conditioner

Brainchild RS-C Signal Conditioner the RSC is a specially designed signal conditioner that can accept an input from universal input and output the conditioned signal. It is powered by an 11-26 or 90-250 VDC /VAC supply.

Brainchild RS-C Signal Conditioner The RSC is a specially designed signal conditioner that can accept an input from universal input and output the conditioned signal. It is powered by an 11-26 or 90-250 VDC /VAC supply. The universal input is fully programmable for Linear Voltage, Linear Current, PT100, and thermocouple types J, K, T, E, B, R, S, N, L, U, P, C, and D input. The input signal is digitized by using an 18-bit A-to-D converter. Its fast sampling rate allows the signal conditioner to retransmit the signal faster. It can do a maximum of 3 retransmission with one input.

Power Input :

4: 90 to 250 VAC, 47-63 Hz
5: 20 to 28 VAC, 47-63 Hz / 11 to 40 VDC

Output 1 :

3: Retransmission 4-20 mA / 0-20 mA (OM98-3)
5: Retransmission 0-10 VDC (OM98-5)

Output 2 :

0: None
3: Retransmission 4-20 mA / 0-20 mA (OM98-3)
5: Retransmission 0-10 VDC (OM98-5)

Option 1 :

0: None :
1: RS-485
2: 1 Digital Input (DI1)
Option 2 (Output 3 / Digital Input )
0: None :
1: Retransmission 4-20 mA / 0-20 mA (OM98-3)
2: Retransmission 0-10 V (OM98-5)
4: 1 Digital Input (DI2)

Features

The new generation of signal conditioner has a lot of unique features.
The unique features are listed below.
  • Optional LCD Display
  •  High Accuracy 18 Bit A-D Conversion
  •  Up to 3 retransmission outputs with 15 Bit resolution
  •  Fastest Sampling Rate of 200 msec
  •  Universal Input
  •  RS-485 Communication
  •  Event Input
  •  Lockout Protection
  •  Bidirectional Menu Navigation
  •  SQRT Function for PV

Applications

It is installed on the heating material tube of the injection molding machine to control the temperature of the raw material, effectively control the liquid temperature of the plastic and improve the molding quality of the product.

Installed on the hot runner system for temperature control of runners and gates to stabilize the quality of the plastic.
Temperature control on the mold temperature machine, indirectly adjusting the temperature of the mold by adjusting the temperature of the hot fluid, can improve the production efficiency of the product and reduce the generation of defective products.

Vacuum furnace equipment / vacuum melting / vacuum heat treatment

A new algorithm for PID adjustment using fuzzy rules is used to adjust the PID algorithm to eliminate the PID saturation integral phenomenon when the error is large. When the error is small, the improved PID algorithm is used for adjustment and can be automatically adjusted. Learn and memorize some of the characteristics of the controlled object to optimize the effect

The temperature control of the electric heating cloth package is often used for the heating of the exhaust pipe valve parts of the semiconductor factory, the panel factory, or the special steel cylinder.

In the semiconductor temperature process control program, the heating system of the chamber, such as the decane process, the dichloromethane process

Ceramic sintering furnace:

The heating process on the sintering furnace controls the heating rate to obtain a finished product with better quality and stability.

Electric kiln:

Temperature adjustment during kiln firing to obtain a finished product with better quality and stability.

Dyeing machine:

control the temperature during dyeing to a suitable range, which in turn reduces chromatic aberration and improves the quality of dyed products.

Fiber dryer:

The temperature during drying is controlled within a suitable range to improve the fiber product.

Temperature Controller

Constant temperature and humidity machine
Heating/cooling air conditioning
Pool/bathroom temperature control facility

Specifications

Power
Power Supply 90 to 250VAC, 47 to63Hz, 20 to 28 VAC,47-63Hz / 11 to 40 VDC
Power Consumption 10VA, 5W Maximum
Signal Input
Type Thermocouple (J, K, T, E, B, R, S, N, L, U, P, C, D), RTD(PT100(DIN), PT100(JIS)), Current(mA), Voltage(V)
Resolution 18 Bits
Sampling Rate 5 Times / Second (200msec)
Maximum Rating -2VDC minimum, 12VDC maximum
Input Characteristics
Type Range Accuracy @ 25°C Input Impedance
J -120°C  to 1000°C( -184°F to 1,832°F) ±2°C 2.2 MΩ
K -200°C to 1370°C (-328°F to 2498°F) ±2°C 2.2 MΩ
T -250°C to 400°C ( -418°F to  752°F ) ±2°C 2.2 MΩ
E -100°C to 900°C( -148°F to 1652°F ) ±2°C 2.2 MΩ
B 0°C to 1820°C( 32°F to  3308°F ) ±2°C( 200°C to 1800°C ) 2.2 MΩ
R 0°C to 1767.8°C( 32°F to 3214°F ) ±2°C 2.2 MΩ
S 0°C to 1767.8°C( 32°F to 3214°F ) ±2°C 2.2 MΩ
N -250°C to 1300°C( -418°F to 2372°F) ±2°C 2.2 MΩ
L -200°C to 900°C( -328°F to 1652°F ) ±2°C 2.2 MΩ
U -200°C to 600°C (-328°F to 1112°F) ±2°C 2.2 MΩ
P 0°C to 1395°C( 32°F to 2543°F ) ±2°C 2.2 MΩ
C 0°C to 2300°C( 32°F to 4172°F ) ±2°C 2.2 MΩ
D 0°C to 2300°C( 32°F to 4172°F ) ±2°C 2.2 MΩ
PT100(DIN) -200°C to 850°C( -328°F to 1562°F ) ±0.4°C 1.3KΩ
PT100(JIS) -200°C to 600°C( -328°F to 1112°F ) ±0.4°C 1.3KΩ
mA -3mA  to 27mA ±0.05% 2.5Ω
VDC -1.3VDC to 11.5VDC ±0.05% 1.5MΩ
Temperature Effect 1.5µV /°C for all inputs except mA input, 3.0µV /°C for mA
Sensor Lead Resistance Effect Thermocouple: 0.2 µV /Ω; 3-wire RTD: 2.6°C /Ω of Difference of Resistance of two leads
2-wire RTD: 2.6°C /Ω of Sum of Resistance of two leads
Burn-out Current 200nA
Common Mode Rejection Ratio(CMRR) 120 dB
Normal Mode Rejection Ratio (NMRR) 55dB
Sensor Break Detection Sensor open for Thermocouple and RTD inputs, sensor short for RTD  input , below 1mA for 4-20mA input, below 0.25V for 1 – 5V input, not available for other inputs
Sensor Break Responding Time Within 4 seconds for Thermocouple and RTD inputs, 0.1 second for 4-20mA and 1 – 5V inputs
Digital Input (DI1 or DI2)
No. of Event Inputs 1
Logic Low -10V minimum, 0.8V maximum.
Logic High 2V minimum, 10V maximum
Functions Refer to user manual
Analog Retransmission Output 1 /Output 2 /Output 3
Number of Outputs 3
Output Signal 4-20mA, 0-20 mA,0 – 10VDC
Specification
Resolution 15 Bits
Accuracy ±0.05% of Span ± 0.0025% / °C
Load Resistance 0 to 500Ω for current output, 10KΩ minimum for Voltage Output
Output Regulation 0.01% for full load change
Output Setting Time 0.1Second (stable to 99.9%)
Isolation Breakdown 1000VAC min
Integral Linearity Error ±0.005% of span
Temperature Effect ±0.0025% of span /°C
Saturation Low 0mA or 0VDC
Saturation High 22.2mA or 5.55V,11.1V min
Linear Output Ranges 0 – 22.2mA (0 – 20mA/4 – 20mA), 0 – 5.55VDC (0 – 5VDC, 1 – 5VDC),0 – 11.1VDC (0 – 10VDC)
Data Communication
Interface RS-485
Protocol Modbus RTU (Slave Mode)
Address 1 to 247
Baud Rate Latching, Hold, Normal, Latching/Hold
Dwell Timer 0.1 to 4553.6 Minutes
Data Communication
Interface RS-485
Protocol Modbus RTU (Slave Mode)
Address 1 to 247
Baudrate 2.8KBPS to 115.2 KBPS
Parity Bit None, Even or Odd
Stop Bit 1 or 2 Bits
Data  Length 7 or 8 Bits
Communication Buffer 160 Bytes
User Interface
Keypad 4 Keys
Display Type 4 Digit LCD Display
No of Display 2
Upper Display Size 0.58” (15mm)
Lower Display Size 0.3” (7.8mm)
User Interface
Keypad 4 Keys
Display Type 4 Digit LCD Display
No. of Display 2
Upper Display Size 0.31”(8mm)
Lower Display Size 0.25”(6.5mm)
Programming Port
Interface Micro USB
PC Communication Function Firmware upgrade
Digital Filter
Function First Order
Time Constant 0,0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 Seconds, Programmable
Environmental and Physical Specifications
Operating Temperature -10°C to 50°C
Storage Temperature -40°C to 60°C
Humidity 0 to 90 % RH (Non-Condensing)
Altitude 2000 Meters maximum
Pollution Degree II
Insulation Resistance 20MΩ minimum(@500V DC)
Dielectric Strength 2000V AC,50/60 Hz for 1 Minute
Vibration Resistance 10 to 55 Hz , 10m/s2 for 2 Hours
Shock Resistance 200 m/s2(20g)
Dimensions (W*H*D) (mm) 22.5*96*83
Weight (grams) 160
Approval Standards
Safety UL61010-1, CSA 22.2 No.61010-1-12, EN61010-1 (IEC1010-1)
Protective Class IP66 for Panel, IP20 for terminals and housing, all indoor use
EMC EN61326

Downloads

Datasheet: Brainchild RS-C Signal Conditioner

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