Brainchild R22 Temperature Controllers

Brainchild R22 Temperature Controllers the new generation low-cost PID microprocessor-based with Fuzzy logic controller series incorporates two bright easy-to-read LCD Displays which indicate Process value (PV) and Setpoint value (SP). The Fuzzy Logic technology incorporated into this series controller enables a process to reach the predetermined set point in the shortest time with a minimum of overshoot during Start (Power ON) or external load disturbances.

The new generation low-cost PID microprocessor-based Fuzzy logic controller series incorporates two bright easy-to-read LCD Displays that indicate Process Value (PV) and Setpoint (SP). The Fuzzy Logic technology incorporated into these series controllers enables a process to reach a predetermined set point in the shortest time with a minimum of overshoot during startup (Power ON) or external load disturbances (for example an oven door being opened).

Features

High-quality LCD Display
High Accuracy 18 Bit A-D Input and 15 Bit D-A Output
The Fast Sampling Rate in 200msec
True Universal Inputs of Thermocouple, RTD, mA, V
Fuzzy+ PID Control
Auto-Tuning
Possibility of both RS-485 and Analog Retransmission
CT Inputs for Heater-Break Detection
Up to 6 Event Inputs
Remote Setpoint
Bumpless Transfer
Lockout Protection
Bidirectional Menu Navigation

Applications

It is installed on the heating material tube of the injection molding machine to control the temperature of the raw material, effectively control the liquid temperature of the plastic and improve the molding quality of the product.

Installed on the hot runner system for temperature control of runners and gates to stabilize the quality of the plastic.
Temperature control on the mold temperature machine, indirectly adjusting the temperature of the mold by adjusting the temperature of the hot fluid, can improve the production efficiency of the product and reduce the generation of defective products.

Vacuum furnace equipment / vacuum melting / vacuum heat treatment

A new algorithm for PID adjustment using fuzzy rules is used to adjust the PID algorithm to eliminate the PID saturation integral phenomenon when the error is large. When the error is small, the improved PID algorithm is used for adjustment and can be automatically adjusted. Learn and memorize some of the characteristics of the controlled object to optimize the effect

The temperature control of the electric heating cloth package is often used for the heating of the exhaust pipe valve parts of the semiconductor factory, the panel factory, or the special steel cylinder.

In the semiconductor temperature process control program, the heating system of the chamber, such as the decane process, the dichloromethane process

Ceramic sintering furnace:

The heating process on the sintering furnace controls the heating rate to obtain a finished product with better quality and stability.

Electric kiln:

Temperature adjustment during kiln firing to obtain a finished product with better quality and stability.

Dyeing machine:

control the temperature during dyeing to a suitable range, which in turn reduces chromatic aberration and improves the quality of dyed products.

Fiber dryer:

The temperature during drying is controlled within a suitable range to improve the fiber product.

Temperature Controller

Constant temperature and humidity machine
Heating/cooling air conditioning
Pool/bathroom temperature control facility

Specifications

Power
Power Supply	90 to 250 VAC, 47–63 Hz ; 11 to 40 VDC / 20 to 28 VAC, 47– 63 Hz
Power Consumption	8VA, 4W maximum

Signal Input

Type

Thermocouple(J,K,T,E,B,R,S,N,L,U,P,C,D), RTD(PT100(DIN), PT100(JIS)), Current(mA),Voltage(Volts)

Resolution

18 Bits

Sampling Rate

5 Times / Second (200msec)

Maximum Rating

-2VDC minimum, 12VDC maximum

Input Characteristics

Type	Range	Accuracy @ 25°C	Input Impedance
J	-120°C to 1000°C( -184°F to 1,832°F)	±2°C	2.2 MΩ
K	-200°C to 1370°C (-328°F to 2498°F)	±2°C	2.2 MΩ
T	-250°C to 400°C ( -418°F to 752°F )	±2°C	2.2 MΩ
E	-100°C to 900°C( -148°F to 1652°F )	±2°C	2.2 MΩ
B	0°C to 1820°C( 32°F to 3308°F )	±2°C( 200°C to 1800°C )	2.2 MΩ
R	0°C to 1767.8°C( 32°F to 3214°F )	±2°C	2.2 MΩ
S	0°C to 1767.8°C( 32°F to 3214°F )	±2°C	2.2 MΩ
N	-250°C to 1300°C( -418°F to 2372°F)	±2°C	2.2 MΩ
L	-200°C to 900°C( -328°F to 1652°F )	±2°C	2.2 MΩ
U	-200°C to 600°C (-328°F to 1112°F)	±2°C	2.2 MΩ
P	0°C to 1395°C( 32°F to 2543°F )	±2°C	2.2 MΩ
C	0°C to 2300°C( 32°F to 4172°F )	±2°C	2.2 MΩ
D	0°C to 2300°C( 32°F to 4172°F )	±2°C	2.2 MΩ
PT100(DIN)	-200°C to 850°C( -328°F to 1562°F )	±0.4°C	1.3KΩ
PT100(JIS)	-200°C to 600°C( -328°F to 1112°F )	±0.4°C	1.3KΩ
mA	-3mA to 27mA	±0.05%	2.5Ω
V	-1.3V to 11.5V	±0.05%	1.5MΩ

Temperature Effect

1.5µV /°C for all inputs except mA input, 3.0µV /°C for mA

Sensor Lead Resistance Effect

Thermocouple: 0.2 µV /Ω; 3-wire RTD: 2.6°C /Ω of Difference of Resistance of two leads 2-wire RTD: 2.6°C /Ω of Sum of Resistance of two leads

Burn-out Current

200nA

Common Mode Rejection Ratio(CMRR)

120 dB

Normal Mode Rejection Ratio (NMRR)

55dB

Sensor Break Detection

Sensor open for Thermocouple and RTD inputs, sensor short for RTD input , below 1mA for 4-20mA input, below 0.25V for 1 – 5V input, not available for other inputs

Sensor Break Responding Time

Within 4 seconds for Thermocouple and RTD inputs, 0.1 second for 4-20mA and 1 – 5V inputs

Remote Set Point Input
Type	Linear Current,Linear Voltage
Range	-3mA to 27mA, -1.3V to 11.5V
Accuracy	±0.05 %
Remote Set Point Option	Not Available
Input Impedance	Current: 2.5Ω, Voltage:1.5MΩ
Resolution	18 Bits
Sampling Rate	1.66 Times/Second
Maximum Rating	280mA maximum for Current Input, 12VDC maximum for Voltage Input
Temperature Effect	±1.5µV/°C for Voltage Input , ±3.0µV/°C for Current Input
Sensor Break Detection	Below 1mA for 4-20mA input, below 0.25V for 1 – 5V input, not available for other inputs
Sensor Break Responding Time	0.1 Seconds

Event Input
No. of Event Inputs	1
Logic Low	-10V minimum, 0.8V maximum.
Logic High	2V minimum, 10V maximum
Functions	Refer to user manual

CT Input
CT Type	CT98-1
Accuracy	±2%of Full Scale Reading, ± 1 digit maximum
Input Impedance	294Ω
Measurement Range	0 to 50A AC
Output of CT	0 to 5V DC
CT Mounting	Screw Mounting
Sampling Rate	1 Time/Second

Output 1 /Output 2
Type	Relay,Pulsed Voltage,Linear Voltage and Linear Current
Relay Rating	2A,240V AC,200000 Life Cycles for Resistive Load
Pulsed Voltage	Source Voltage 5V,Current Limiting Resistance 66Ω
Linear Output Resolution	15 Bits
Linear Output Regulation	0.02% for full load change
Linear Output Settling Time	0.1 Second ( Stable to 99.9%)
Isolation Breakdown Voltage	1000 V AC
Temperature Effect	±0.01% of Span/ °C
Load Capacity of Linear Output	Linear Current: 500Ω maximum, Linear Voltage: 10KΩ minimum

Alarm
Relay Type	Form A
Maximum Rating	2A,240V AC,200000 Life Cycles for Resistive Load
Alarm Functions	Dwell Timer, Deviation Low, Deviation High, Deviation Band Low, Deviation Band High, Process High, Process Low
Alarm Mode	Latching, Hold, Normal, Latching/Hold
Dwell Timer	0.1 to 4553.6 Minutes

Data Communication
Interface	RS-485
Protocol	Modbus RTU (Slave Mode)
Address	1 to 247
Baudrate	2.8KBPS to 115.2 KBPS
Parity Bit	None, Even or Odd
Stop Bit	1 or 2 Bits
Data Length	7 or 8 Bits
Communication Buffer	160 Bytes

Analog Retransmission
Output Signal	4-20 mA, 0-20 mA, 0 – 10V
Resolution	15 Bits
Accuracy	±0.05% of Span ± 0.0025% / °C
Load Resistance	0 to 500Ω for Current Output , 10KΩ minimum for Voltage Output
Output Regulation	0.01% for full load change
Output Setting Time	0.1 Second (Stable to 99.9%)
Isolation Breakdown	1000VAC minimum
Integral Linearity Error	±0.005% of Span
Temperature Effect	±0.0025% of Span /°C
Saturation Low	0mA or 0V
Saturation High	22.2mA or 5.55V, 11.1V minimum
Linear Output Ranges	0 – 22.2mA (0 – 20mA/4 – 20mA), 0 – 5.55V (0 – 5V, 1 – 5V), 0 – 11.1V (0 – 10V)

User Interface
Keypad	4 Keys
Display Type	4 Digit LCD Display
No. of Display	2
Upper Display Size	0.31”(8mm)
Lower Display Size	0.25”(6.5mm)

Programming Port
Interface	Micro USB
PC Communication Function	Automatic Setup, Calibration and Firmware Upgrade

Control Mode
Output 1	Reverse (Heating) or Direct (Cooling) Action
Output 2	PID cooling control, Cooling P band 50~300% of PB, Dead band -36.0 ~ 36.0 % of PB
ON-OFF	0.1 – 90.0 (°F ) hysteresis control ( P band = 0)
P or PD	0 – 100.0 % offset adjustment
PID	Fuzzy logic modified Proportional band 0.1 ~ 900.0°F, Integral time 0 – 3600 Seconds,Derivative time 0 – 360.0 Seconds
Cycle Time	0.1 to 90.0 Seconds
Manual Control	Heat(MV1) and Cool(MV2)
Auto-tuning	Cold Start and Warm Start
Failure Mode	Auto transfer to manual mode while sensor break or A-D Converter damage
Ramping Control	0 to 900.0°F/Minute or 0 to 900.0°F/Hour Ramp Rate

Digital Filter
Function	First Order
Time Constant	0,0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 Seconds Programmable

Profiler
Availabiity	No
No. of Segments/Program	N/A

Environmental and Physical Specifications
Operating Temperature	-10°C to 50°C
Storage Temperature	-40°C to 60°C
Humidity	0 to 90 % RH (Non-Condensing)
Altitude	2000 Meters maximum
Pollution	Degree II
Insulation Resistance	20MΩ minimum(@500V DC)
Dielectric Strength	2000V AC,50/60 Hz for 1 Minute
Vibration Resistance	10 to 55 Hz , 10m/s2 for 2 Hours
Shock Resistance	200 m/s2(20g)
Moldings	Flame Retardant Polycarbonate
Mounting	DIN Rail
Dimensions (WHD) (mm)	22.59683
Depth Behind Panel (mm)	–
Cut Out Dimensions (mm)	–
Weight (grams)	160

Approval Standards
Safety	UL61010-1, CSA 22.2 No.61010-1-12, EN61010-1 (IEC1010-1), RoHS, REACH
Protective Class	IP50 for Panel, IP20 for terminals and housing, all indoor use
EMC	EN61326