Best Brainchild C22 Temperature Controller with 2 LCD Display

Product Note:

No product notes available.

Categories: Display, Indicator, and Control, Sensor, Temperature Monitor, Temperature Sensor Tags: Brainchild, Display Indicator and Control, Temperature Monitor, Temperature Sensor

Description

Brainchild C22 Temperature Controller with 2 LCD Display

Brainchild C22 Temperature Controller with 2 LCD Display The new generation low-cost PID microprocessor-based Fuzzy logic digital controller series incorporates two bright easy-to-read LCD Displays that indicate Process value (PV) and Setpoint value (SP). The Fuzzy Logic technology incorporated into this series controller enables a process to reach the predetermined set point in the shortest time with a minimum overshoot during Start (Power ON) or external load disturbances.

Function

1. Primary Control Functions

Fuzzy + PID Control: Automatically calculates Proportional, Integral, and Derivative values while applying Fuzzy Logic to eliminate thermal overshoot and speed up recovery time after process disturbances.
Auto-Tuning (AT): Automatically evaluates the thermal characteristics of the connected heating/cooling system and computes optimum PID constants.
Manual Control Mode: Allows operators to bypass automatic PID control and set the control output percentage directly (0–100%) for manual testing or emergency override.
ON/OFF Control Mode: Configurable hysteresis band for basic relay ON/OFF switching (ideal for simple heating elements or compressor protection).
Heat/Cool Dual Output: Drives primary heating on Output 1 and secondary cooling (air or water fan/valve) on Output 2 simultaneously.

2. Monitoring & Signal Processing Functions

Dual PV/SV Display: Displays the live measured Process Value (PV) and active Setpoint Value (SV) side-by-side on two independent LCD screens.
Bar Graph Display: Displays real-time primary output percentage directly on an on-screen vertical bar graph.
Digital Filtering: Includes configurable input filter time constants to smooth out electrical noise or thermal turbulence on sensor lines.
Sensor Break Detection: Detects open sensor loops (broken thermocouple or disconnected RTD) and switches to a pre-programmed emergency output percentage.

3. Alarm & Safety Functions

Multi-Mode Alarms: Supports up to 2 independent alarm outputs configured for:
- Process High / Low Alarm: Triggers when PV exceeds absolute thresholds.
- Deviation High / Low Alarm: Triggers when PV strays from SV by a specified range.
- Band Alarm: Triggers when PV strays outside an acceptable upper/lower offset window.
Alarm Latching & Hold: Holds alarm state until manually acknowledged or suppresses false alarms during initial system startup.

Specifications

Parameter	Specification
Form Factor	1/32 DIN ( $48 times 24text{ mm}$ panel cutout, ~90 mm depth)
Display	High-contrast dual 4-digit LCD with status indicators
Input Types	Thermocouples: K, J, T, E, B, R, S, N, L RTD: Pt100 (3-wire) Linear: 0–60 mV, 0–10 V, 4–20 mA
Sampling Rate	200 ms (5 updates per second)
Control Modes	Fuzzy + PID, ON/OFF, Manual Control
Output Options	Relay (2A/240VAC), Pulsed DC (SSR Drive), or 4–20 mA linear analog
Alarm Functions	Up to 2 configurable alarm relays (High, Low, Deviation, Band)
Power Supply	90–264 V AC (50/60 Hz) or optional 11–26 V DC / AC
Protection Rating	IP66 / NEMA 4X front panel (dust- and splash-proof)

Features

ual LCD Screen: Large, bright upper digits show the actual temperature/process value (PV) in white, while the lower green digits display the active setpoint (SV) or menu parameter.
Fuzzy Logic + PID Auto-Tuning: Combines traditional PID algorithms with fuzzy logic control to minimize overshoot, stabilize process recovery, and smooth out thermal load disturbances.
High-Accuracy 18-bit Analog Input: Fast 200 ms sampling rate provides precise temperature and process readings.
Bar Graph Output Indicator: Includes an on-screen visual bar graph showing live control output percentage (0–100%).

Applications

Packaging & Heat Sealing Equipment: Compact temperature regulation for sealing jaws, shrink tunnels, and hot-melt adhesive units.
Laboratory Furnaces & Incubators: Precise thermal control where panel real estate is limited.
Plastics & Extrusion Lines: Monitoring heater band zones on extruders and hot runner manifolds.

Best Brainchild C22 Temperature Controller with 2 LCD Display

Product Note:

No product notes available.

Categories: Display, Indicator, and Control, Sensor, Temperature Monitor, Temperature Sensor Tags: Brainchild, Display Indicator and Control, Temperature Monitor, Temperature Sensor

Description

Brainchild C22 Temperature Controller with 2 LCD Display

Function

1. Primary Control Functions

Fuzzy + PID Control: Automatically calculates Proportional, Integral, and Derivative values while applying Fuzzy Logic to eliminate thermal overshoot and speed up recovery time after process disturbances.
Auto-Tuning (AT): Automatically evaluates the thermal characteristics of the connected heating/cooling system and computes optimum PID constants.
Manual Control Mode: Allows operators to bypass automatic PID control and set the control output percentage directly (0–100%) for manual testing or emergency override.
ON/OFF Control Mode: Configurable hysteresis band for basic relay ON/OFF switching (ideal for simple heating elements or compressor protection).
Heat/Cool Dual Output: Drives primary heating on Output 1 and secondary cooling (air or water fan/valve) on Output 2 simultaneously.

2. Monitoring & Signal Processing Functions

Dual PV/SV Display: Displays the live measured Process Value (PV) and active Setpoint Value (SV) side-by-side on two independent LCD screens.
Bar Graph Display: Displays real-time primary output percentage directly on an on-screen vertical bar graph.
Digital Filtering: Includes configurable input filter time constants to smooth out electrical noise or thermal turbulence on sensor lines.
Sensor Break Detection: Detects open sensor loops (broken thermocouple or disconnected RTD) and switches to a pre-programmed emergency output percentage.

3. Alarm & Safety Functions

Multi-Mode Alarms: Supports up to 2 independent alarm outputs configured for:
- Process High / Low Alarm: Triggers when PV exceeds absolute thresholds.
- Deviation High / Low Alarm: Triggers when PV strays from SV by a specified range.
- Band Alarm: Triggers when PV strays outside an acceptable upper/lower offset window.
Alarm Latching & Hold: Holds alarm state until manually acknowledged or suppresses false alarms during initial system startup.

Specifications

Parameter	Specification
Form Factor	1/32 DIN ( $48 times 24text{ mm}$ panel cutout, ~90 mm depth)
Display	High-contrast dual 4-digit LCD with status indicators
Input Types	Thermocouples: K, J, T, E, B, R, S, N, L RTD: Pt100 (3-wire) Linear: 0–60 mV, 0–10 V, 4–20 mA
Sampling Rate	200 ms (5 updates per second)
Control Modes	Fuzzy + PID, ON/OFF, Manual Control
Output Options	Relay (2A/240VAC), Pulsed DC (SSR Drive), or 4–20 mA linear analog
Alarm Functions	Up to 2 configurable alarm relays (High, Low, Deviation, Band)
Power Supply	90–264 V AC (50/60 Hz) or optional 11–26 V DC / AC
Protection Rating	IP66 / NEMA 4X front panel (dust- and splash-proof)

Features

ual LCD Screen: Large, bright upper digits show the actual temperature/process value (PV) in white, while the lower green digits display the active setpoint (SV) or menu parameter.
Fuzzy Logic + PID Auto-Tuning: Combines traditional PID algorithms with fuzzy logic control to minimize overshoot, stabilize process recovery, and smooth out thermal load disturbances.
High-Accuracy 18-bit Analog Input: Fast 200 ms sampling rate provides precise temperature and process readings.
Bar Graph Output Indicator: Includes an on-screen visual bar graph showing live control output percentage (0–100%).

Applications

Packaging & Heat Sealing Equipment: Compact temperature regulation for sealing jaws, shrink tunnels, and hot-melt adhesive units.
Laboratory Furnaces & Incubators: Precise thermal control where panel real estate is limited.
Plastics & Extrusion Lines: Monitoring heater band zones on extruders and hot runner manifolds.

Best Brainchild C22 Temperature Controller with 2 LCD Display

Product Note:

Description

Brainchild C22 Temperature Controller with 2 LCD Display

Function

1. Primary Control Functions

2. Monitoring & Signal Processing Functions

3. Alarm & Safety Functions

Specifications

Features

Applications

Related Products

Best Brainchild C22 Temperature Controller with 2 LCD Display

Product Note:

Description

Brainchild C22 Temperature Controller with 2 LCD Display

Function

1. Primary Control Functions

2. Monitoring & Signal Processing Functions

3. Alarm & Safety Functions

Specifications

Features

Applications

Related products